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Home » hydronics

Articles Tagged with ''hydronics''

Air Conditioning Condenser Unit Mounted on a Concrete Slab outside of a Suburban Brick Home in Tennessee.
Hydronics Workshop | John Siegenthaler

What’s it capable of? (part 1)

Why accurate performance measurements are essential when evaluating an existing hydronic system for a heat pump.
John Siegenthaler 200x200 author headshot on a white background.
John Siegenthaler, P.E.
January 9, 2026

Measuring the flow rate through a circuit has always been more of a challenge compared to measuring temperatures. Very few circuits are equipped with permanently installed flow meters.


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Figure 1 with a figure 2 overlay

The Glitch & The Fix: Zone 3 failure

Can you figure out why this boiler circulator failed?
John Siegenthaler 200x200 author headshot on a white background.
John Siegenthaler, P.E.
December 16, 2025

Can you speculate why heat delivery in zone 3 was insufficient before the helper pump? How could the piping system be improved, considering the wasted length of PEX-AL-PEX tubing from the manifolds to the floor panels in figure 2?


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Bearded plumber uses a wrench to repair a gas boiler.
Hydronics Workshop | John Siegenthaler

Injection mixing revisited: part one

Injection mixing remains one of the most adaptable and underutilized methods in hydronic system design.
John Siegenthaler 200x200 author headshot on a white background.
John Siegenthaler, P.E.
November 17, 2025

For boilers operating on natural gas or propane, flue gas condensation begins at inlet water temperatures below about 130 ºF. Boilers operating on low sulfur #2 fuel oil have lower dewpoint temperatures in the range of 110 ºF.


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Floor heating manifold cabinet with flowmeter and PEX pipe.
Renewable Heating Design | John Siegenthaler

Elegance extended: How to use the homerun system of connecting heat emitters

John Siegenthaler 200x200 author headshot on a white background.
John Siegenthaler, P.E.
November 12, 2025

The homerun system is a simple technique for connecting multiple heat emitters using two runs of small flexible tubing (such as PEX) for supply and return. In North America, the standard size is 1/2-inch, but 3/8-inch tubing can be used with proper design and compatible fittings.


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The Glitch & The Fix
The Glitch & The Fix: November 2025

Overlooped: Boiler swap gone wrong

John Siegenthaler 200x200 author headshot on a white background.
John Siegenthaler, P.E.
November 4, 2025

An owner, who has never been satisfied with the performance of his heating system, decides that the boiler must be the root cause of all the performance issues. Not wanting to spend any more than necessary, he makes several calls looking for the lowest boiler replacement price.


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An air conditioning engineer is finishing the installation of several units on a rooftop. Two colleagues can be seen also installing units in the background. They are wearing high visibility jackets, hard hats and safety goggles.
Renewable Heating Design | John Siegenthaler

Using ratios to measure, compare and improve HVAC systems

Relating to ratios
John Siegenthaler 200x200 author headshot on a white background.
John Siegenthaler, P.E.
October 15, 2025

Many of the ratios used in the HVAC industry are just some “desirable output” quantity divided by the “necessary input” quantity. One example is the coefficient of performance (COP) of a heat pump. The desirable output quantity is Btu/hr of heat output. The necessary input quantity is the electrical input power needed to operate the heat pump. The latter is typically measured in watts or kilowatts.


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Figure 3 and Figure 5 feature image
The Glitch & The Fix: October 2025

Hindsight - From complex loops to clean headers: simplifying for reliability

John Siegenthaler 200x200 author headshot on a white background.
John Siegenthaler, P.E.
October 13, 2025

Around 25 years ago, I developed a design that sends high-temperature water to a remote manifold for low-temperature floor heating, mixing it with returning water to achieve the optimal supply temperature, regulated by a variable speed pump. Can you identify a problem with this approach or propose a better one?


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Air Conditioning Units
Hydronics Workshop | John Siegenthaler

How mismatched loads in a dual-temperature heat pump system can limit performance

Toggle time
John Siegenthaler 200x200 author headshot on a white background.
John Siegenthaler, P.E.
October 8, 2025

At a supply water temperature of 103 ºF, the heating capacity of the heat pump is the same as the total heat dissipation ability of the distribution system. That’s where this system achieves thermal equilibrium. The floor heating zone is fine at this condition, but the output of the air handler is significantly lower than what was planned for based on the assumption that 120 ºF supply water would be available.


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Figure 1
The Glitch & The Fix: September 2025

Right & wrong: Examining common design pitfalls, and how to optimize piping strategies

John Siegenthaler 200x200 author headshot on a white background.
John Siegenthaler, P.E.
October 1, 2025

These are common design pitfalls that may seem effective as they are. Review them and identify changes that could enhance the layout.


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A street in Millinocket, a town in Penobscot County, Maine
Hydronics Workshop | John Siegenthaler

Methods from Millinocket: One town in Maine is leading the way in hydronics technology and transactive energy management

John Siegenthaler 200x200 author headshot on a white background.
John Siegenthaler, P.E.
September 18, 2025

Millinocket is near utility-scale wind turbine farms where strong winter winds can lead to over-generation of electricity, surpassing local grid demand. While it might seem intuitive to shut down some generation equipment during such times, the process is not as simple as flipping a switch.


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