John Siegenthaler: Hydronics Workshop

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In hydronic systems, the circuit usually passes through the boiler, which adds heat. When using a block heater and the boiler is off, it dissipates heat from the circuit. This heat loss must be considered when measuring the circuit's true "net" heating output.

Measuring the flow rate through a circuit has always been more of a challenge compared to measuring temperatures. Very few circuits are equipped with permanently installed flow meters.

Last month, we reviewed the basics injection mixing. It’s a method for controlling water temperatures by regulating the flow of heated water “injected” into a circulating distribution system, while simultaneously removing an equal flow of cooler water from that distribution system. Any method that controls the rate of injection flow also controls the rate of heat transfer into the distribution system.

For boilers operating on natural gas or propane, flue gas condensation begins at inlet water temperatures below about 130 ºF. Boilers operating on low sulfur #2 fuel oil have lower dewpoint temperatures in the range of 110 ºF.

At a supply water temperature of 103 ºF, the heating capacity of the heat pump is the same as the total heat dissipation ability of the distribution system. That’s where this system achieves thermal equilibrium. The floor heating zone is fine at this condition, but the output of the air handler is significantly lower than what was planned for based on the assumption that 120 ºF supply water would be available.

Millinocket is near utility-scale wind turbine farms where strong winter winds can lead to over-generation of electricity, surpassing local grid demand. While it might seem intuitive to shut down some generation equipment during such times, the process is not as simple as flipping a switch.

One concept that’s getting increasing attention among HVAC engineers is “resilient design.” It refers to approaches that - ideally - allow systems to remain operational under very abnormal conditions, or minimize effects that could cause major damage to systems when and if they are otherwise rendered inoperative.

A building with slab-on-grade heating from a cast iron boiler plans to expand. A monobloc air-to-water heat pump will provide heating and cooling for the new space via a fan-coil unit, with the existing boiler serving as backup.

Air-to-water heat pumps are gaining popularity in North American hydronic systems, but many practitioners are discovering that they operate differently from boilers.

As electrification reshapes the HVAC market, hydronic-based heating and cooling systems stand ready to offer many design and performance benefits. One of them is the potential for thermal storage. After all, water is one of the best materials on earth for storing sensible heat.