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Home » Topics » Radiant & Hydronics » The Glitch & The Fix

The Glitch & The Fix
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Contractor pack for copper-tube boiler

May 2013 The Glitch and The Fix
John Siegenthaler 200x200 author headshot on a white background.
John Siegenthaler, P.E.
May 31, 2013

A low-mass copper tube boiler is installed with six zone circuits controlled by zone valves. The installer got a great price on a “contractor pack” of 3/4-in. copper tees, so the supply and return headers are build with 3/4-in copper, as are all the zone circuits.


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Buried radiant PEX mistakes

April 2013 The Glitch & The Fix
John Siegenthaler 200x200 author headshot on a white background.
John Siegenthaler, P.E.
April 30, 2013

A group of masons pour a 6-in.-thick concrete slab containing 5/8-in. PEX tubing at 12-in. spacing. A nearly complete layer of extruded polystyrene insulation is under the slab. But what are they doing wrong?


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Overpowered

March 2013: The Glitch and the Fix
John Siegenthaler 200x200 author headshot on a white background.
John Siegenthaler, P.E.
April 10, 2013
An installer decides to use a four-way motorized mixing valve to interface between a gas-fired, cast-iron boiler and a low-temperature radiant panel system.


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Iron meets microprocessor

February 28, 2013
An old New England farm house has been heated with a two-pipe steam system serving plenty of sturdy cast-iron radiators. As part of an extensive renovation and insulation upgrade, the owner decides to upgrade the heat and convert the system to a high-efficiency, gas-fired condensing boiler.
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Photo op

John Siegenthaler 200x200 author headshot on a white background.
John Siegenthaler, P.E.
January 30, 2013
This installation greeted my friend Harvey Youker, who got the SOS (Save Our System) call from a frustrated homeowner.
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Hit or miss

John Siegenthaler 200x200 author headshot on a white background.
John Siegenthaler, P.E.
December 20, 2012
An installer assembles a small hydronic heating system for a well-insulated home.
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Save a circulator

John Siegenthaler 200x200 author headshot on a white background.
John Siegenthaler, P.E.
November 26, 2012
 A hydronic system is to be designed to supply four panel radiators, each with its own thermostatic radiator valve, and an indirect water heater from a gas-fired sectional cast-iron boiler.
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Radiant + hydro-air zone

John Siegenthaler 200x200 author headshot on a white background.
John Siegenthaler, P.E.
October 31, 2012
An installer is asked to build a system to supply both radiant floor heating and a “hydro-air” zone. All heat will be supplied from a gas-fired cast-iron boiler.
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Once upon a time...

John Siegenthaler 200x200 author headshot on a white background.
John Siegenthaler, P.E.
September 30, 2012
A schematic appeared in a manufacturer’s installation manual. It was their recommended way to install a two-zone system using zone valves.
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Out of touch

John Siegenthaler 200x200 author headshot on a white background.
John Siegenthaler, P.E.
June 27, 2012
Eager to keep up with this new technology, an installer decides to install a hydraulic separator between a boiler and distribution system.
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