This website requires certain cookies to work and uses other cookies to help you have the best experience. By visiting this website, certain cookies have already been set, which you may delete and block. By closing this message or continuing to use our site, you agree to the use of cookies. Visit our updated privacy and cookie policy to learn more.
This Website Uses Cookies
By closing this message or continuing to use our site, you agree to our cookie policy. Learn More
This website requires certain cookies to work and uses other cookies to help you have the best experience. By visiting this website, certain cookies have already been set, which you may delete and block. By closing this message or continuing to use our site, you agree to the use of cookies. Visit our updated privacy and cookie policy to learn more.
search
cart
facebook twitter linkedin youtube
  • Sign In
  • Create Account
  • Sign Out
  • My Account
  • Home
  • Products
  • News
  • Glitch & Fix
  • Hydronics
  • Radiant
    • Radiant Comfort Report
  • Blogs/Columns
    • R&H On The Road
    • John Siegenthaler
    • Dan Holohan
    • Ray Wohlfarth
    • Mark Eatherton: Radiant Know-How
  • Buyers Guide
  • Resources
    • Radiant Comfort Report Digital
    • Rep Locator
    • Industry Calendar
    • Store
    • Market Research
    • eNewsletters
  • Plumbing & Mechanical
Home » Homemade Solar Thermal System
The Glitch & The FixRadiant & Hydronics

Homemade Solar Thermal System

August 16, 2010
John Siegenthaler, P.E.
Reprints
No Comments
Joe’s Plumbing gets a call to install solar water heating for a long-time customer. 



The Glitch

Joe’s Plumbing gets a call to install solar water heating for a long-time customer. Rather than use one of several pre-engineered systems currently on the market, Joe decides to assemble his own system using most of the same hardware he installs for other hydronic systems.  

The system he assembles is shown here (right). Can you spot a few “minor” details that should be changed before the sun shines on this installation?

The Fix

1. All closed-loop piping circuits with a heat source must contain a pressure-relief valve and an expansion tank. Without them, you’re going to have a mess when the weakest piping component in the circuit lets go with superheated glycol ready to blast out.  

2. The collector circuit must include a check valve to prevent nocturnal cooling caused by cool glycol in the collectors descending down the supply pipe as warm glycol from the heat exchanger rises up the return. Trust me, this can dump an entire tank’s worth of heat back to the atmosphere in a few short hours.  

Note: The check valve has been mounted between a pair of purging valves on the fix schematic. Add glycol solution to the circuit using the left side valve and remove purging flow through the right side valve. The differential pressure associated with purging keeps the swing check back-seated and eliminates the need of installing a ball valve. Also note that the position of the check valve allows the collector to empty from both directions should a vapor flash occur under stagnation conditions.  

3. The PONPC (Point Of No Pressure Change) still applied in solar circuits. Mount the circulator to pump away from the expansion tank location.  

4. Although the glitch system may operate, it’s not going to perform well with the collector temperature sensor mounted on the inlet rather than the outlet of the collector. This sensor should be as close as possible to the collector outlet. Mount it tight and be sure it’s wrapped with insulation.  

Also be sure that no moisture can get into the wiring splice between the collector sensor and the cable back to the controller. Moisture leads to corrosion, corrosion leads to resistance change, and resistance change in a thermistor sensor circuit leads to inaccurate temperature information and poor control.  

5. Never install a solar domestic water heating system without an anti-scald-rated thermostatic tempering valve between it and the plumbing fixtures.  

6. I would also recommend a microbubble air separator in the collector circuit and an expansion tank sized specifically to absorb the liquid volume of the collectors (during stagnation), plus the expansion volume of the remaining fluid at the maximum anticipated system operating temperature.    

7. Finally, install a good quality float-type air vent, one that’s rated for “solar duty,” at the top of the system. Set it on top of a ball valve that can be closed after the system is deareated. This latter protects the vent mechanism from potentially high temperatures (350+ degrees F) and high pressure when the collectors stagnate. 

Links

  • The Glitch & The Fix - August 2010

pm-subscribe

Recent Articles by John Siegenthaler, P.E.

Modern Hydronics Done Right Volume 5

John Siegenthaler: New in the neighborhood

The Glitch and Fix: Keep the cost down

Single coil solution

John Siegenthaler: Low temperature leverage

Siegenthaler

John Siegenthaler, P.E., is a consulting engineer and principal of Appropriate Designs in Holland Patent, N.Y. His latest textbook “Heating With Renewable Energy,” will be released in January 2016 from Cengage Publishing. It shows how to use modern hydronics technology to create systems supplied by solar thermal, heat pump and biomass heat sources. Additional information is available at www.hydronicpros.com.

Related Articles

Solar Thermal Report- Spring 2013: If I Made the Tanks, Part 1

Solar water-heating system pieced together

Variations On Residential Solar Water Heating

Related Products

Classic Hydronics - How To Get The Most From Those Older Hot-Water Heating Systems

Piping Systems Manual

Residential Hydronic Heating Systems Course

Facility Piping Systems Handbook, 3rd Ed.

You must login or register in order to post a comment.

Report Abusive Comment

RCR logo

RCR Buyers Guide

Plumbing and Mechanical

Plumbing & Mechanical December 2019

2019 December

Check out the December 2019 edition of Plumbing & Mechanical: 2020 B.I.G. Book, John Siegenthaler on geothermal water-to-water heat pump system design and installation, maximizing efficiency on small-diameter piping projects and much more!
View More Create Account
  • Resources
    • Reprints
    • List Rental
    • Contact Us
    • AEC Store
    • Blogs
    • Radiant & Hydronics
    • Industry Links
    • Market Research
    • Custom Content & Marketing Services
    • Privacy Policy
  • Want More
    • Connect
    • Survey And Sample
  • Plumbing Group
    • PM Engineer
    • Supply House Times
  • Advertise
    • Advertise
    • Plan for 2020!

Copyright ©2019. All Rights Reserved BNP Media.

Design, CMS, Hosting & Web Development :: ePublishing