• Sign In
  • Create Account
  • Sign Out
  • My Account
  • NEWS
  • PRODUCTS
  • CONTRACTORS
  • ENGINEERS
  • RADIANT & HYDRONICS
  • INSIGHTS
  • MEDIA
  • RESOURCES
  • EMAGAZINE
  • SIGN UP!
cart
facebook instagram twitter linkedin youtube
  • CONTRACTORS
  • BATH & KITCHEN PRO
  • BUSINESS MANAGEMENT
  • HIGH EFFICIENCY HOMES
  • TECHNOLOGY
  • WATER TREATMENT
  • PMC COLUMNS
  • PMC COLUMNS
  • Dave Yates: Contractor’s Corner
  • John Siegenthaler: Hydronics Workshop
  • Kenny Chapman: The Blue Collar Coach
  • Matt Michel: Service Plumbing Pros
  • Scott Secor: Heating Perceptions
  • ENGINEERS
  • CONTINUING EDUCATION
  • DECARBONIZATION | ELECTRIFICATION
  • FIRE PROTECTION
  • GEOTHERMAL | SOLAR THERMAL
  • PIPING | PLUMBING | PVF
  • PME COLUMNS
  • PME COLUMNS
  • Christoph Lohr: Strategic Plumbing Insights
  • David Dexter: Plumbing Talking Points
  • James Dipping: Engineer Viewpoints
  • John Seigenthaler: Renewable Heating Design
  • Lowell Manalo: Plumbing Essentials
  • Misty Guard: Guard on Compliance
  • RADIANT & HYDRONICS
  • RADIANT COMFORT REPORT
  • THE GLITCH & THE FIX
  • INSIGHTS
  • CODES
  • GREEN PLUMBING & MECHANICAL
  • PROJECT PROFILES
  • COLUMNS
  • SPONSOR INSIGHTS
  • COLUMNS
  • Codes Corner
  • Natalie Forster: Editorial Opinion
  • Guest Editorial
  • MEDIA
  • PODCASTS
  • VIDEOS
  • WEBINARS
  • RESOURCES
  • INDUSTRY CALENDAR
  • DIRECTORIES
  • EBOOKS
  • PM BOOKSTORE
  • CE CENTER
  • MARKET RESEARCH
  • CLASSIFIEDS
  • EMAGAZINE
  • EMAGAZINE
  • ARCHIVE ISSUES
  • CONTACT
  • ADVERTISE
  • PME EMAGAZINE ARCHIVES
search
cart
facebook instagram twitter linkedin youtube
  • Sign In
  • Create Account
  • Sign Out
  • My Account
  • NEWS
  • PRODUCTS
  • CONTRACTORS
    • BATH & KITCHEN PRO
    • BUSINESS MANAGEMENT
    • HIGH EFFICIENCY HOMES
    • TECHNOLOGY
    • WATER TREATMENT
    • PMC COLUMNS
      • Dave Yates: Contractor’s Corner
      • John Siegenthaler: Hydronics Workshop
      • Kenny Chapman: The Blue Collar Coach
      • Matt Michel: Service Plumbing Pros
      • Scott Secor: Heating Perceptions
  • ENGINEERS
    • CONTINUING EDUCATION
    • DECARBONIZATION | ELECTRIFICATION
    • FIRE PROTECTION
    • GEOTHERMAL | SOLAR THERMAL
    • PIPING | PLUMBING | PVF
    • PME COLUMNS
      • Christoph Lohr: Strategic Plumbing Insights
      • David Dexter: Plumbing Talking Points
      • James Dipping: Engineer Viewpoints
      • John Seigenthaler: Renewable Heating Design
      • Lowell Manalo: Plumbing Essentials
      • Misty Guard: Guard on Compliance
  • RADIANT & HYDRONICS
    • RADIANT COMFORT REPORT
    • THE GLITCH & THE FIX
  • INSIGHTS
    • CODES
    • GREEN PLUMBING & MECHANICAL
    • PROJECT PROFILES
    • COLUMNS
      • Codes Corner
      • Natalie Forster: Editorial Opinion
      • Guest Editorial
    • SPONSOR INSIGHTS
  • MEDIA
    • PODCASTS
    • VIDEOS
    • WEBINARS
  • RESOURCES
    • INDUSTRY CALENDAR
    • DIRECTORIES
    • EBOOKS
    • PM BOOKSTORE
    • CE CENTER
    • MARKET RESEARCH
    • CLASSIFIEDS
  • EMAGAZINE
    • EMAGAZINE
    • ARCHIVE ISSUES
    • CONTACT
    • ADVERTISE
    • PME EMAGAZINE ARCHIVES
  • SIGN UP!
ColumnsGreen Plumbing and MechanicalJohn Siegenthaler: Hydronics Workshop

Modern approaches to wood-fired hydronic heating

Don’t overlook the trees.

By John Siegenthaler, P.E.
Wood-fired heating

Figure 1a. A state-of-the-art, pellet-fueled boiler with pellet hopper at side. Photo credit: Interphase Energy

Wood-fired heating

Figure 1b. Removing ash collection box. Ash compacting auger seen behind box. Photo credit: Interphase Energy/KEDEL

Wood-fired heating

Figure 2.

Wood-fired heating

Figure 3.

Wood-fired heating

Figure 4. Several well-established hydronic subassemblies are suited for use with highefficiency wood-fired boilers.

Wood-fired heating
Wood-fired heating
Wood-fired heating
Wood-fired heating
Wood-fired heating
July 29, 2014

Long before Americans had access to natural gas, propane, fuel oil or electricity, and long before there were automatically controlled central heating systems, wood was the most commonly used heating fuel. The Alliance for Green Heat states the first evidence of wood-fueled heating occurred 1.4 million years ago and the first European hearths date back about 500,000 years.

In early Americana, a wood-fired stove was the centerpiece of many kitchens. A parlor stove or fireplace provided comfort, albeit somewhat crude by today’s standards, in family gathering rooms.

As fossil fuels and electricity became increasingly available, most North Americans were easily persuaded to convert to modern means of central heating. The use of wood as a primary heating fuel was increasingly viewed as antiquated or limited to those who could not afford central heating.

The oil embargo of the 1970s, and the subsequent petroleum price shocks, rekindled interest in wood-fired stoves, at least as a supplemental form of heating. By 1979, a wood stove manufacturer named Vermont Castings made the Inc. 500 list of fastest-growing private companies in the United States, doubling in size each year.

Unfortunately, that interest quickly declined when conventional fuel prices eased. Furthermore, after becoming accustomed to the luxury of automatic space heating, few “modern” Americans were willing to adapt the life style required to successfully manage a manually fed wood-fired heating system.

 

New and improved

Just as the solar thermal industry had its ups and downs over the last four decades, the American public’s interest in wood-based heating has fluctuated with the price of conventional fuel. More recent factors that have revived interest in wood as a heating fuel include: significantly lower cost relative to fuels, such as No. 2 oil and propane; priority to keep money spent on energy in local economies; awareness of the carbon footprint associated with various conventional fuels; and concern over climate change.

In short, modern wood-based biomass heating systems offer benefits that now find favor with building owners, environmentalists and even politicians.

Still, many Americans view wood-fired heating systems as the crude, dirty and smoky pursuits of rural rednecks. The use of outdoor wood-fired heaters using single-stage combustion and, at times, the “anything that fits through the firebox door” fuel selections for these outdoor units, has reinforced that image.

The feedback I’ve received suggests that many of those working in the North American HVAC industry don’t consider wood an energy source that can, or should, compete with conventional fuels.

It’s the opposite in European countries, such as Austria, Germany, Sweden and Switzerland, where high-tech biomass boilers fueled by wood chips and pellets are embraced as part of a responsible renewable energy portfolio. This attitude has lead to committed research and development efforts significantly advancing wood-fueled heating technology. The best-in-class technology currently available to burn wood and wood-derived fuels has leap-frogged what was available in the 70s and 80s (see Figure 1a).

Today, residential- and commercial-size boilers using wood pellets can operate fully automatically for weeks. Depending on climate, these boilers may only require two or three ash removals per heating season. This simply involves detaching an ash box from the boiler and either emptying it in the trash or spreading it on your lawn or garden as fertilizer (see Figure 1b).

Many of these modern pellet-fueled boilers have integrated web-accessible controls that can run the boiler as well as several peripheral devices such as pellet transport systems, circulators and mixing valves. Owners and service providers can monitor the entire system using smartphones or tablets.

This technology is steadily making its way to North America and is now ready to compete head on with fuels such as No. 2 oil and propane.

Modern pellet-fired boilers can routinely achieve thermal efficiencies of 85%, as shown in Figure 2. When combined with secondary heat exchangers that allow condensation of water vapor in the exhaust gases, efficiencies can climb into the mid-90s. These boilers emit less than 5% of the particulate matter associated with a typical outdoor wood-fired heater using single-stage combustion.

New and revised regulations coming from state governments and the U.S. Environmental Protection Agency are likely to stimulate this trend, as they take aim at low-efficiency/high-emission wood burners. The EPA efforts, known as new source performance standards, are currently under revision and are likely to be patterned after strategies used for successful and widespread implementation of high-efficiency biomass heating devices in Europe.

Many manufacturers of wood-heating devices, as well as related trade associations, support the need for these revised regulations. They view them as essential in gaining widespread acceptance of wood-fired heating devices as legitimate “mainstream” technology by American consumers.

 

Did you know?

Here are a few facts you might not have heard regarding modern high-efficiency, wood-fueled hydronic heating systems.

  • The cost of heat produced by burning wood pellets is currently about half that of heat produced by burning No. 2 fuel oil.
  • The cost of heat produced by burning wood chips is about one quarter that of heat produced by burning No. 2 fuel oil at current prices.
  • One ton of 35% to 40% moisture-content wood chips, combusted in a modern biomass boiler, can generate the same amount of heat as 61 gal. of No. 2 fuel oil.
  • Wood is a carbon-neutral fuel. Burning wood does not increase the carbon dioxide added to the atmosphere. It simply releases the carbon that was removed from the atmosphere by photosynthesis as the tree grew. This carbon would eventually be returned to the atmosphere when the tree dies and decomposes in the forest. Think of the latter as “cold” combustion.
  • Nearly all boilers fired by pellets, wood chips and cordwood require properly sized thermal storage for optimal performance.
  • Many wood-fired heating systems operate with compromised thermal efficiency due to boiler oversizing relative to design load.
  • Pellet- and wood-chip-fired boilers can be modulated and staged for improved load matching. Some pellet-fired boilers can now achieve 10:1 turndown ratios (see Figure 3).
  • Systems using high-efficiency wood-fired boilers benefit from using low-temperature heating distribution systems.
  • Excellent opportunities are available for combining high-efficiency wood-fired boilers with other hydronic heat sources.
  • Several well-established hydronic subassemblies are ideally suited for use with high-efficiency wood-fired boilers (see Figure 4).

I’m very excited about the potential for high-efficiency biomass heating sources supported by modern hydronics technology. When properly executed, this combination allows use of renewable resources at high efficiency, while delivering unsurpassed comfort, versatility and low operating cost.

Beginning Sept. 15, I’ll be partnering with HeatSpring Learning Institute and the Biomass Thermal Energy Council, to teach a 20-hour instructional, AIA-accredited online course titled, “Hydronic-Based Biomass Heating Systems.”

This course will dig into the details of high-efficiency boilers using cordwood, wood chips and pellets. It will discuss the latest methods for combining these boilers with the best in modern hydronic heating technology.

If you are interested in modern wood-based biomass heating systems, check out the course outline at http://bit.ly/btecbiomass. You might even want to enroll in the free sample course offering on the website.

I’ve long held that the future of hydronics will be closely linked to renewable energy heat sources. Biomass boilers are another example of such a partnership. If you’re involved in hydronic heating, you need to take a close look at what’s possible with modern biomass heat sources. They’re as different from their predecessors as your smartphone is from those rotary dial models of the 60s.

 


HELPFUL LINKS:

  • Contact Us
  • Follow PM on Twitter!
  • Find PM on Facebook!
  • Join PM on LinkedIn!
  • PM is on Google+ 
http://www.pmmag.com/contactus
KEYWORDS: boiler energy efficiency wood-fired heating

Share This Story

Looking for a reprint of this article?
From high-res PDFs to custom plaques, order your copy today!

Siegenthaler

John Siegenthaler, P.E., is a consulting engineer and principal of Appropriate Designs in Holland Patent, New York. In partnership with HeatSpring, he has developed several online courses that provide in-depth, design-level training in modern hydronics systems, air-to-water heat pumps and biomass boiler systems. Additional information and resources for hydronic system design are available on Siegenthaler’s website,  www.hydronicpros.com.

Recommended Content

JOIN TODAY
to unlock your recommendations.

Already have an account? Sign In

  • Worker using the Milwaukee Tool SWITCH PACK drain cleaner

    Pipeline profits: Drain cleaning, pipe inspection create opportunities

    Drain cleaning and inspection services offer lucrative...
    Plumbing News
    By: Nicole Krawcke
  • Uponor employee, Arturo Moreno

    The reinvestment in American manufacturing and training

    Plumbing & Mechanical Chief Editor Nicole Krawcke and...
    Plumbing News
    By: Nicole Krawcke and Natalie Forster
  • March 2024 Women in Plumbing hero image of woman engineer overlayed by circle of hexagon shapes with numbers from 1 to 10

    Celebrating 10 Influential Women in the Plumbing Industry

    Celebrating Women's History Month and Women in...
    Plumbing News
    By: Nicole Krawcke
Subscribe For Free!
  • eNewsletters
  • Online Registration
  • Subscription Customer Service
  • eMagazine
  • Manage My Preferences

Bell & Gossett Illustrates Path to Net-zero at AHR Expo

Bell & Gossett Illustrates Path to Net-zero at AHR Expo

AI can boost efficiency and profitability for plumbing, HVAC contractors

AI can boost efficiency and profitability for plumbing, HVAC contractors

IPEX celebrates grand opening of new Florida distribution center

IPEX celebrates grand opening of new Florida distribution center

NIBCO Press Solutions

NIBCO Press Solutions

More Videos

Sponsored Content

Sponsored Content is a special paid section where industry companies provide high quality, objective, non-commercial content around topics of interest to the Plumbing & Mechanical audience. All Sponsored Content is supplied by the advertising company and any opinions expressed in this article are those of the author and not necessarily reflect the views of Plumbing & Mechanical or its parent company, BNP Media. Interested in participating in our Sponsored Content section? Contact your local rep!

close
  • J.J. Keller CMV vehicles on road
    Sponsored byJ. J. Keller & Associates, Inc.

    The dash cam game-changer for small business safety

Popular Stories

Plumbing equpment parts and wrench on the white background close up.

Plumbing & Mechanical 2025 Plumbing Tools Survey

Latin American plumber fixing a toilet in the bathroom.

Troubleshooting common airflow plumbing issues

Empty modern room with large windows looking out onto a green lawn and trees.

Transitions: What do I do about cooling? (Part 1)

PM BEMIS June 25 Free Webinar: Optimizing Plumbing Solutions for Single-Family, Multi-Family & Public Spaces

Events

November 13, 2024

Future Proofing MEP: Navigating the 2026 High Efficiency Water Heating Standards

Join our deep dive into DOE’s new standards so you can future-proof your MEP practice.

EARN: 0.1 ASPE CEU; 1 AIA LU/HSW; 0.1 IACET CEU*; 1 PDH

View All Submit An Event

Poll

Will business be up or down in 2025?

Do you anticipate business in 2025 to be up or down in comparison to 2024?
View Results Poll Archive

Products

The Water Came To A Stop

The Water Came To A Stop

See More Products

Download the FREE Water Conservation, Quality & Safety eBook: Plumbing Trends Increasing Safe Water Availability

Related Articles

  • Image of square cast iron woodburner on top of granite slab with orange fire flames burning.

    Combining a wood-fired boiler with a hydronic distribution system

    See More
  • Heating with wood chips

    Heating with locally produced wood chips

    See More
  • January 2014 Glitch drawing

    Using wood-gasification boiler for space heating and repurposed thermal storage tank

    See More
×
Figure 1a. A state-of-the-art, pellet-fueled boiler with pellet hopper at side. Photo credit: Interphase Energy
Figure 1b. Removing ash collection box. Ash compacting auger seen behind box. Photo credit: Interphase Energy/KEDEL
Figure 2.
Figure 3.
Figure 4. Several well-established hydronic subassemblies are suited for use with highefficiency wood-fired boilers.

Keep your content unclogged with our newsletters!

Stay in the know on the latest plumbing & piping industry trends.

JOIN TODAY!
  • RESOURCES
    • Advertise
    • Contact Us
    • Directories
    • Store
    • Want More
    • Supply House Times
  • SIGN UP TODAY
    • Create Account
    • eMagazine
    • eNewsletter
    • Customer Service
    • Manage Preferences
  • SERVICES
    • Marketing Services
    • Reprints
    • Market Research
    • List Rental
    • Survey/Respondent Access
  • STAY CONNECTED
    • LinkedIn
    • Facebook
    • Instagram
    • YouTube
    • X (Twitter)
  • PRIVACY
    • PRIVACY POLICY
    • TERMS & CONDITIONS
    • DO NOT SELL MY PERSONAL INFORMATION
    • PRIVACY REQUEST
    • ACCESSIBILITY

Copyright ©2025. All Rights Reserved BNP Media.

Design, CMS, Hosting & Web Development :: ePublishing

search
cart
facebook instagram twitter linkedin youtube
  • Sign In
  • Create Account
  • Sign Out
  • My Account
  • NEWS
  • PRODUCTS
  • CONTRACTORS
    • BATH & KITCHEN PRO
    • BUSINESS MANAGEMENT
    • HIGH EFFICIENCY HOMES
    • TECHNOLOGY
    • WATER TREATMENT
    • PMC COLUMNS
      • Dave Yates: Contractor’s Corner
      • John Siegenthaler: Hydronics Workshop
      • Kenny Chapman: The Blue Collar Coach
      • Matt Michel: Service Plumbing Pros
      • Scott Secor: Heating Perceptions
  • ENGINEERS
    • CONTINUING EDUCATION
    • DECARBONIZATION | ELECTRIFICATION
    • FIRE PROTECTION
    • GEOTHERMAL | SOLAR THERMAL
    • PIPING | PLUMBING | PVF
    • PME COLUMNS
      • Christoph Lohr: Strategic Plumbing Insights
      • David Dexter: Plumbing Talking Points
      • James Dipping: Engineer Viewpoints
      • John Seigenthaler: Renewable Heating Design
      • Lowell Manalo: Plumbing Essentials
      • Misty Guard: Guard on Compliance
  • RADIANT & HYDRONICS
    • RADIANT COMFORT REPORT
    • THE GLITCH & THE FIX
  • INSIGHTS
    • CODES
    • GREEN PLUMBING & MECHANICAL
    • PROJECT PROFILES
    • COLUMNS
      • Codes Corner
      • Natalie Forster: Editorial Opinion
      • Guest Editorial
    • SPONSOR INSIGHTS
  • MEDIA
    • PODCASTS
    • VIDEOS
    • WEBINARS
  • RESOURCES
    • INDUSTRY CALENDAR
    • DIRECTORIES
    • EBOOKS
    • PM BOOKSTORE
    • CE CENTER
    • MARKET RESEARCH
    • CLASSIFIEDS
  • EMAGAZINE
    • EMAGAZINE
    • ARCHIVE ISSUES
    • CONTACT
    • ADVERTISE
    • PME EMAGAZINE ARCHIVES
  • SIGN UP!