search
cart
facebook instagram twitter linkedin youtube
  • Sign In
  • Create Account
  • Sign Out
  • My Account
  • NEWS
  • PRODUCTS
    • FEATURED PRODUCTS
  • CONTRACTORS
    • BATH & KITCHEN PRO
    • BUSINESS MANAGEMENT
    • HIGH EFFICIENCY HOMES
    • TECHNOLOGY
    • WATER TREATMENT
    • PMC COLUMNS
      • Dave Yates: Contractor’s Corner
      • John Siegenthaler: Hydronics Workshop
      • Kenny Chapman: The Blue Collar Coach
      • Matt Michel: Service Plumbing Pros
      • Scott Secor: Heating Perceptions
  • ENGINEERS
    • CONTINUING EDUCATION
    • DECARBONIZATION | ELECTRIFICATION
    • FIRE PROTECTION
    • GEOTHERMAL | SOLAR THERMAL
    • PIPING | PLUMBING | PVF
    • PME COLUMNS
      • Christoph Lohr: Strategic Plumbing Insights
      • David Dexter: Plumbing Talking Points
      • James Dipping: Engineer Viewpoints
      • John Seigenthaler: Renewable Heating Design
      • Lowell Manalo: Plumbing Essentials
      • Misty Guard: Guard on Compliance
  • RADIANT & HYDRONICS
    • RADIANT COMFORT REPORT
    • THE GLITCH & THE FIX
  • INSIGHTS
    • CODES
    • GREEN PLUMBING & MECHANICAL
    • PROJECT PROFILES
    • COLUMNS
      • Codes Corner
      • Natalie Forster: Editorial Opinion
      • Guest Editorial
  • MEDIA
    • EBOOKS
    • PODCASTS
    • VIDEOS
    • WEBINARS
  • RESOURCES
    • INDUSTRY CALENDAR
    • DIRECTORIES
    • PM BOOKSTORE
    • CE CENTER
    • MARKET RESEARCH
    • CLASSIFIEDS
  • EMAGAZINE
    • EMAGAZINE
    • ARCHIVE ISSUES
    • CONTACT
    • ADVERTISE
    • PME EMAGAZINE ARCHIVES
  • SIGN UP!

Corn Heats Harley Store

By Steve Smith
March 1, 2008
A storage tank holds corn kernels to fire the boiler that supply radiant heat to the Harley dealership.


A combination of the latest and the oldest provides radiant heat to a motorcycle superstore.

Walk in the front door of the Zylstra Harley-Davidson/Buell dealership in St. Charles, Ill., and you can have your pick of some 300 motorcycles on display throughout the 50,000-square-foot showroom.

We suppose that’s “cool” in one sense of the word, and the megastore only adds to it with its own in-store training academy, a playhouse for “minibikers” and all the clothing and accessories either sex would need to look the part.



Corn kernels are pushed up through the center of the burner and the spent kernels are swept away.

But walk around the back for another definition of the word. Wet Heads will find a different source of heat for the miles of Watts Radiant PEX tubing that provides warmth for the new building.

A towering tank of corn kernels sits outside the back of the store. From there an auger moves the corn on demand into a 2 million Btu boiler made by Canadian company Pelco.

While corn isn’t the usual fuel of choice, the dealership owners also own farmland, so they certainly knew the potential of an alternative, renewable heat source. We caught up with James Descourouez, vice president, Admiral Mechanical, Hillside, Ill., on a snowy day in February as he paid a service call to the site.



We were struck by the combination of the latest and oldest within the mechanical system.

On one hand, it’s a bit of science fiction. Descourouez used an infrared, handheld device to check the Wilo pumps that control the flow of the heated water to and from the radiant system. While doing that, he explained also how a Web server integrates the radiant system along with the more conventional Lennox HVAC rooftop system, which allows the boiler and HVAC system to work as one.

The forced-air system is needed to satisfy fresh air requirements and the obvious air-conditioning needs in the summer. Thanks to the server, the owner can control temperatures throughout the building without worrying about buying and installing controls software for any one computer.

Then on the other hand, open the door of the boiler and you can see there’s really no conventional burner. The corn kernels have to be lit by hand, although once they’re fired up, the system is largely automatic. The auger delivers the corn kernels to the “burner,” pushing them through the center of the flame.



Photos courtesy of Ken Short

While digital controls easily tell you the particulars of the boiler’s performance, there is certainly a large of amount of work that needs to be done by hand to keep everything operating.

Due to the starch content of the kernels, for example, corn doesn’t simply just burn up. These resulting hardened nuggets of spent fuel have to be swept clean every day, although the boiler does do some of this itself.

Share This Story

Looking for a reprint of this article?
From high-res PDFs to custom plaques, order your copy today!

Steve Smith was editor of Plumbing & Mechanical from 1996-2009.

Recommended Content

JOIN TODAY
to unlock your recommendations.

Already have an account? Sign In

  • 2025 Next Gen ALL-STARS hero 1440

    2025 Next Gen All Stars: Top 20 Under 40 Plumbing Professionals

    This year’s group of NextGen All-Stars is full of young...
    Plumbing & Mechanical Contractor
    By: Kristen R. Bayles
  • Worker using the Milwaukee Tool SWITCH PACK drain cleaner

    Pipeline profits: Drain cleaning, pipe inspection create opportunities

    Drain cleaning and inspection services offer lucrative...
    Plumbing News
    By: Nicole Krawcke
  • Uponor employee, Arturo Moreno

    The reinvestment in American manufacturing and training

    Plumbing & Mechanical Chief Editor Nicole Krawcke and...
    Plumbing News
    By: Nicole Krawcke and Natalie Forster
Manage My Account
  • eNewsletters
  • Online Registration
  • Subscription Customer Service
  • eMagazine
  • Manage My Preferences

More Videos

Popular Stories

Hot water pipes

Campus shutdown at Oakland University exposes hidden risks of aging hot-water infrastructure

Floor heating manifold cabinet with flowmeter and PEX pipe.

Elegance extended: How to use the homerun system of connecting heat emitters

Industrial pressure gauge on a tank.

From cutting edge to classic: How to modernize outdated pneumatic control systems

Poll

Will business be up or down in 2025?

Do you anticipate business in 2025 to be up or down in comparison to 2024?
View Results Poll Archive

Products

The Water Came To A Stop

The Water Came To A Stop

See More Products
eBook | 2025 Radiant & Hydronics All Stars

Related Articles

  • Sewer Energy Heats Homes In Norway

    See More
  • ISH Frankfurt: The Show Heats Up

    See More
  • Manure heats student-built tiny house

    See More

Related Products

See More Products
  • quick-basic-hy.gif

    Quick & Basic Hydronic Controls

  • the water book.jpeg

    The Water Came To A Stop

See More Products
×

Keep your content unclogged with our newsletters!

Stay in the know on the latest plumbing & piping industry trends.

JOIN TODAY!
  • RESOURCES
    • Advertise
    • Contact Us
    • Directories
    • Store
    • Want More
    • Supply House Times
  • SIGN UP TODAY
    • Create Account
    • eMagazine
    • eNewsletter
    • Customer Service
    • Manage Preferences
  • SERVICES
    • Marketing Services
    • Reprints
    • Market Research
    • List Rental
    • Survey/Respondent Access
  • STAY CONNECTED
    • LinkedIn
    • Facebook
    • Instagram
    • YouTube
    • X (Twitter)
  • PRIVACY
    • PRIVACY POLICY
    • TERMS & CONDITIONS
    • DO NOT SELL MY PERSONAL INFORMATION
    • PRIVACY REQUEST
    • ACCESSIBILITY

Copyright ©2025. All Rights Reserved BNP Media.

Design, CMS, Hosting & Web Development :: ePublishing