Water Heaters: New Choices, New Savings
by Dan Cronin
October 27, 2009
You can now look for the Energy Star label on high-efficiency water heaters.
Customers
like to have choices, but for decades, an inefficient water heater was the
only choice. New
federal criteria for five kinds of efficient water heaters now give plumbers
and contractors a suite of options that carry the cachet of the Energy Star
label. That federal stamp of approval also comes with several tax incentives to
sweeten the deal.
The
five technologies — high-efficiency gas storage, whole-home gas tankless, gas
condensing, solar and heat pump water heaters — offer energy savings ranging
from 7 percent to 55 percent. Some have greater installation challenges than
others, but if you learn how to install even a few of them, that expertise can
set your business apart. Each technology can have a positive impact on the
environment, your customer’s energy bills and your company’s bottom line.
High-Efficiency Gas Storage Water Heaters
For
the customer that wants a one-for-one replacement, isn’t too keen on new
technologies or can’t pay more up front for long-term savings, a
high-efficiency gas storage water heater is the way to go. Installation is just
about the same as for a standard tank model. Cost is also only marginally
higher than for a standard storage tank, simple upgrades on the insulation and
burner save about 7 percent a year on water heating gas bills, and there’s a 2-
to 3-year payback.
Homeowners
depend on your expertise when a water heater fails, and high-efficiency gas
storage is the quick and easy choice in an emergency replacement. But you can
help your customers achieve far greater savings — and sell a higher-end model —
through some thoughtful planning. Energy Star recommends replacing water
heaters 10 years old and older because of the energy-savings potential. If
you’re in the home for any reason other than an emergency water heater
replacement, bring up the idea. This will give your customers time to think
about more efficient technologies.
Whole-Home Gas Tankless Water Heaters
Because
there is no tank of water to keep hot, tankless water heaters eliminate standby
losses, making them about 30 percent more efficient than standard gas tank
models. Despite a somewhat higher outlay (tankless units cost between $1,000
and $2,000), the payback is 4 to 5 years when you account for federal tax
credits (30 percent of the cost up to $1,500) and the energy savings.
Tankless
models don’t provide hot water “instantaneously,” as some advertisements claim,
but it is continuous. Since there’s no tank, the hot water won’t run out.
Customers with high hot water use will especially appreciate this. Because of
their small size, tankless units also take up much less space than a standard
tank, a handy feature for smaller homes. Some units can even be installed
outdoors in cold climates with freeze-resistant technology.
Note
that installation can be a bit more complex than for a storage model.
“A
tankless water heater installation depends on whether it’s in new construction
or in a remodel,” says James York, director of
engineering at Rinnai. “In a new home, it can be installed practically
anywhere. As for a remodel, a plumber will have to review the incoming gas line
for adequate sizing and replace the venting. Proper installation is the key to
every tankless water heater application.”
Tankless
models that have earned Energy Star status have higher-powered burners than gas
storage models. When installing such units, it’s important to do so with plenty
of ventilation. Placing them in closets or other small enclosures without
adequate airflow is not a good practice. Follow the manufacturer’s installation
guidelines exactly.
One of the best benefits of
tankless water heaters is their long lifetime: life expectancy is about 20
years, compared to 12 to 13 years for a conventional storage model. The
extended life does mean a bit more maintenance. A homeowner or plumber will
need to periodically flush the heater to remove build-up of minerals that are
in the water. The harder the water, the more often this will need to be done.
Gas-Condensing Water Heaters
If
you do commercial work, you may already have installed a gas-condensing unit.
While Energy Star-qualified models are not yet available, they are expected to
come to market in 2010. The internal design of the flue allows the unit to
re-use energy that is normally exhausted out the stack, which will save the
average household about 30 percent on their water heating bills. Cost is about
on par with tankless models, and payback is 6 to 7 years.
Customers
with high hot water needs will like the gas-condensing option. Like tankless,
gas-condensing models provide a nearly continuous supply of hot water because
the tank heats up almost as quickly as it’s filled. However, gas condensing
water heaters aren’t a simple replacement for a standard gas storage model.
They require a condensate drain, powered stainless-steel venting and
potentially a larger gas line.
Solar Water Heaters
Customers
who like the latest technology, are concerned about the environment and can
afford the immediate outlay are good candidates for solar water heaters.
The
technology is simple: The sun’s energy heats up a collector and that energy is
transferred to a gas or electric back-up storage tank, ensuring hot water even
on cloudy days. Using this free energy, solar can cut a homeowners’ water
heating bill in half.
Solar
is more expensive than any of the other water heaters, and those using
electricity for back-up cost more than gas. Federal incentives — 30 percent of
the cost with no cap — take out much of the sting, but the payback is still 9
to 11 years. Be sure to investigate state and county rebates, more of which are
likely to appear in the next year.
Solar
water heaters are most practical in homes with a south-facing roof or ground
space with unobstructed sunshine for six hours a day. But the house doesn’t
have to be located in Arizona or Hawaii: Germany is known as the world leader
in solar energy use and it receives about as much sunlight as Alaska. In colder
regions, a nonfreezing liquid transfers solar energy to a back-up storage tank,
which allows for energy storage even on the chilliest days. Alternatively, an
all-water system can be designed to dump all its water into a storage tank
inside the home’s conditioned space to prevent the water from freezing in cold
weather.
Bob
Zrallack of Solar Energy Systems in Florida has 30 years of
experience in the solar water heating industry. “A solar water heater is not
much different from a standard water heater. The tank is usually larger in size
and copper connections have to be installed between the collector and tank,” he
explains.
However,
installation is more complicated than for the other water-heater types as it
can be site-specific. Zrallack emphasizes that it’s important to get the right
training.
“Until
recently, there wasn’t much training available for plumbers on how to install
these systems,” he says. “Now with the green movement going on, community
colleges and the manufacturers themselves provide training on how to install
them.”
The
North American Board of Certified Energy Practitioners also offers a reputable
certification program and a link to
certified installers nationwide on its Web site.
Zrallack
says maintenance is fairly easy.
“These
units are pretty reliable,” he says. “An owner might have to clear off sediment
blocking the panel, but the collector is typically aligned on a slope so rain
washes it off. Every few years, a solar contractor should come to check the
sensors and electronic controls and make sure trees haven’t grown to block the
sunlight.”
Note
that Energy Star requires all solar units to be certified by the Solar Rating
and Certification Corporation. They must also be
complete systems, meaning that they must include the collector, the tank,
back-up capacity and all connecting parts. In other words, you can’t hook up a
new collector to an old tank and qualify for the Energy Star.
Heat Pump Water Heaters
Heat
pump water heaters were used in limited numbers during the 1980s with mixed
results. In many instances, a heat pump was simply added to an existing tank.
Because of incompatible parts or connections, these fell out of favor with
installation professionals. About 20 years later, an emphasis on quality has
emerged with the help of the Energy Star program. Available now (with other models on
the market in 2010), qualified models will come with a minimum six-year warranty
on a sealed system, which includes the heat pump, parts and tank.
Heat
pump water heaters are best for customers that are open to technologies on the
cutting edge. They will be more expensive than gas storage, but will also be
eligible for a 30 percent federal tax incentive up to $1,500. Add in 55 percent
savings on energy costs and the payback is just 2 to 3 years.
Rather
than heating the water directly, heat pump water heaters will move heat from
surrounding air and transfer it to the stored water, yielding the biggest
energy savings of all the new technologies. During periods of extremely high
use, most models will include a feature allowing the unit to recover rapidly by
switching temporarily to electric resistance mode. This ensures a house always
has sufficient hot water.
Homes with humid basements are
ideal for this type of technology. An Energy Star-qualified heat pump water
heater will dehumidify the surrounding area, often eliminating the need for a
separate dehumidifier. Once these water heaters are on the market, they may
also be suitable for emergency replacement. To remove the condensed water,
units may need to be fitted with a hose or pipe that leads to a drain. Other
than that, installation is virtually the same as for an electric tank model.
To compare Energy
Star water heater cost estimates for the five types of qualified water heaters,
click on the pdf below.
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