New York plumbing contractor’s sophisticated operation keeps it on top of a changing market.
Two Paces Ahead
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| Pace Plumbing executives (from left) CEO Harold Block, Account
Executive Adam Levy and President Andru Coren (right) visit the World
Trade Center site and Foreman Al Lettera in early March. |
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Longtime
PM readers may recognize Pace Plumbing, which has been
featured on our cover and in our pages twice previously. In December 1985,
PM’s cover photo depicted Block at the Statue of Liberty,
whose plumbing needed a serious update at the time. In our October 1995 cover
story, Block and Coren discussed New
York’s toilet rebate program and how their marketing
acumen gave them a competitive edge in installing thousands of low-flow
fixtures.
Today, Pace Plumbing employs about 150 union plumbers and sprinkler fitters in
the field. Staff at its modern headquarters consists of 35 people in its
second-floor offices and first-floor prefabrication shop.
Along with its new construction work, the company maintains a fleet of 10
service trucks manned by 20 service plumbers under the direction of Ziggy
Moscicki. Pace Fire Protection Director of Operations
Mike Egan says 60 percent of his work comes
from renovation and sprinkler retrofits with the remaining 40 percent new
construction.
“We never say a job is too little,” Account Executive
Adam Levy says. “We don’t say, ‘No,’ no
matter what the value is. We’ll do a $500 job or a $50,000 job, and that’s
helped us ride this recession out.”
Keeping up with a changing market has demanded more than luck, foresight and
smart marketing. Pace has built its success on a solid foundation of innovative
business practices.
“Our company is a family business, which we’re proud of, but we don’t want it
to be a liability,” says Coren, who is Block’s son-in-law. Levy, who is Block’s
grandson and Coren’s nephew, represents the family’s third generation. “We see
it as a combination of a family business and very professional
operation.”
Its detailed cost-tracking system, interactive Web site and eight-person
engineering department best exemplify Pace Plumbing’s professionalism. They
have helped to differentiate the company from its competitors during a
difficult economy.
Accounting and Accountability
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| Pace's engineering department (from left) includes: David Pio, Robert Pena, Vice President/Director of Engineering Rich Bailey, Don Waller and George Dimaano. |
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Pace’s
job-cost accounting system requires all its project foremen to fill out reports
every morning and to keep a foreman’s book on each job. Every foreman in the
field carries a laptop, which is connected to the Internet via a wireless
connection or air card.
“We’re here to make money,” Coren says. “A foreman in Manhattan overseeing a big crew and millions
of dollars worth of work has to be a step above intellectually. We treat him
like that. We recognize that he is more than an average
plumber.”
That being said, the Internet connection allows him, Block, Levy and Director
of Operations Joe Piscitello to micromanage a job from the office when
necessary and, Coren adds, occasionally “drive supervisors
crazy.”
“A job ‘going down the tubes’ doesn’t have to go down the tubes; you can
refocus and change direction if you catch a problem early,” Coren says. “Even
with a great job, you sometimes still have to change focus. You can take a
double and make it a home run.”
Too many plumbing contractors say that they’ll keep their fingers crossed about
making money on a job or won’t know their labor costs until they finish a
project, he notes. With its customized software program, Pace can track job
costs floor by floor and task by task.
“We can see where we are now, what our costs are at the end of the day and
extrapolate from that about what our costs will be for the remainder of the
work,” Coren says. “Since we can see where a job is going, nothing ever shocks
me.”
Interactive Web Site
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| Pace Fire Protection Director of Operations Mike Egan (left) with
Project Manager Adam Foresta and General Foreman John Italiano stand in
a hallway of the Gansevoort Hotel, under construction in Manhattan. |
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Tied closely to Pace’s
ability to track job costs is
www.paceplumbing.com. The
company has maintained a Web site for customers for a dozen years and launched
the latest version within the last few months.
The new site allows both Pace staff and customers to view an ongoing project’s
progress in several areas: accounting, permit status, submittals, e-mail
correspondence, progress photos, change-order history and requests for
information.
“The new site is more user-friendly for customers and Pace Plumbing,” Levy
says. “We’re trying to make it less work for our customers to do business with
us. At the same time, the new site can be an even bigger tool for our staff.
“It helps with our internal organization. At the end of each project, we have a
comprehensive job folder that contains costs, permits, e-mail records and
photos.”
Pace posts updated job information that is no older than the previous day’s.
The company is leading its customers toward paperless communication, although
general contractors usually still want paper documents, Coren
says.
“Our new Web site is a major time-saving tool for our customers and a selling
point for Pace Plumbing to GCs,” he adds. “The upper-echelon guys love it. The
biggest problem we have is their people in the field don’t use it as much as
they could. We’re trying to change the culture of GCs in the
field.”
Exceptional Engineering: To help capture and then design high-rise projects,
Pace Plumbing added an engineering department 12 years ago. Today, under Vice
President/Director of Engineering
Rich Bailey,
the department helps to set Pace apart from other plumbing
contractors.
By bringing the engineering in-house, Pace patterned itself after HVAC
contractors, Coren says. The company invested in CAD programs and, more
recently, in building information modeling software. Pace’s engineers have
utilized BIM to help the contractor reduce its job costs and increase its
profitability, he adds.
“Everybody will use BIM in a few years; right now we have it,” Coren says.
“There’s a cost associated with BIM, so people are backing off. Everyone will
go back to BIM when the economy gets better.”
The scale of projects in big-city markets such as New York requires the level of business
sophistication that Pace exhibits, Coren says. The World Trade
Center site illustrates
his point.
Pace bid one of the buildings to be erected on the site in 2007 and was awarded
the contract in mid-2008. Now, two years later, Pace hasn’t installed one piece
of pipe. In fact, developers recently moved the building’s completion date to
2014 from the original date of 2012.
“How do you bid a job in 2007 that’s completed in 2014?” Coren asks. “How do
you do business in that environment?”
For Pace, the answers came in using its software to calculate labor costs and
the pre-purchasing of all of the fixtures and equipment; they took delivery and
put the products into storage, where they could stay for four years. By that
time, the market likely will change again.
“It will be four or five years before we
see residential demand,” Block says. “Many of the publicly funded projects
we’re doing today will last three or four years, so that will allow us to ride
this trend.”
When the time comes to shift directions again, he adds, Pace Plumbing’s
business systems and its people will allow the company to make a smooth
transition.